Sheet Metal Formability Analysis

Process:

Input Data from client:

           • 3D model of the component in IGES format
           • Material of the component: for Eg: P220 EZ 10/10
           • Instruction - "Any changes needed in the component profile based on simulation, can be done"
           • Instructions advising that the following are a part of end deliverables:
                          • Optimum Blank-size

                          • Draw punch surface in CATIA V5 format
                          • Formability simulation of the component

No. of operations & draw stage (PROCESS FLOW) will be decided
After approval, the draw surfaces (die / punch surface) will be created for Formability simulation.
Simulation will be carried out and required corrections in draw surface will be done in line with the simulation    results.
After the final simulation, the results will be reported through PPT accompanied by .avi files of the various    simulations
BLANK PROFILE will be developed. Blanking Dimensions shall also be provided for each part.
The press force for draw operation will be a part of the final report.
Based on the simulation results, iterations shall be carried out thus modifying the draw surface (die /    punch surface) in the Sheet-metal formability simulation tool environment